April 22, 2026
Distillation Equipment Project in Malaysia In February 2026, a waste-tire
Indonesian Re-Purchase Four Pyrolysis Plants
In December 2021, an Indonesian customer repurchased four pyrolysis plants.
Project Background: Scaling Sustainable Energy in Indonesia
In December 2021, a waste management company based in Indonesia, finalized its second major investment: the procurement of four additional pyrolysis plants.
Having successfully operated their first unit since 2019, the client aimed to capitalize on the increasing market price of industrial heating oil (pyrolysis oil) and the abundance of low-cost feedstock (scrap tires). The primary goal was to transition from a pilot-scale operation to a full-scale industrial waste processing hub.
Despite the global logistics challenges of late 2021, the project focused on high-efficiency recovery and strict adherence to Indonesian environmental regulations regarding emissions.
Configuring Solutions For Clients
The Standard Solution: Multi-Reactor Pyrolysis System
- To maximize throughput and maintain operational flexibility, our engineering team developed a modular solution featuring four Batch Pyrolysis Units.
- Key Technical Components:
Horizontal Rotary Reactors: Designed for uniform heating and a long service life, even under continuous high-temperature cycles. - “Three-in-One” Oil Discharging System: An integrated system combining condensing, liquefying, and storage, which simplifies the installation process and increases oil cooling efficiency.
- Advanced Dedusting System: To comply with local air quality standards, the plants were equipped with magnetic water desulfurization and “activated carbon” absorption towers.
- Combustible Gas Recycling: A system that redirects non-condensable gases back to the furnace to serve as fuel, significantly reducing external energy costs.
Project Results
ISO CE Approved
The equipment quality has passed IAF, CNAS, ISO, CE certifications, Certified by international professional organizations, the equipment is safe and reliable.
AAA Credit Audited Enterprise
One of the top refining equipment manufacturers in China, The government Audited Superb as AAA credit company (top level).
Solutions for Pyrolysis And Distillation
We will provide you with the latest industry solutions, and provide you with a one-year after-sales warranty to ensure stable operation of the equipment.
24-hour service
We have professional engineers to solve various problems for you, including equipment, process, material problems, etc.
Professional R&D team
We have obtained a number of utility model patents, including distillation production equipment and pyrolysis module equipment.
Fast Delivery
We have sufficient stock of pyrolysis and distillation equipment to ensure efficient logistics and fast delivery.
Project Results
The following data represents the performance and financial indicators verified after the first year of operation (2022-2023).
Performance Results:
Four production units implemented staggered shifts to ensure continuous product production.
| Metric | Value |
| Annual Waste Tire Processing Capacity | 18,000 Tons |
| Average Pyrolysis Oil Yield | 45% (8,100 Tons/Year) |
| Average Carbon Black Yield | 35% (6,300 Tons/Year) |
| Average Steel Wire Yield | 12% (2,160 Tons/Year) |
In this case study, financial performance figures are estimated in US dollars.
A. Estimated Annual Revenue: Pyrolysis oil: 8,100 tons x $500/ton = $4,050,000
Carbon black: 6300 tons x $60/ton = $378,000; Steel wire: 2160 tons x $120/ton = $259,200
Total annual revenue: $4,687,200
B. Investment and Operating Costs Total initial investment (CAPEX): Approximately $1,400,000.
Annual operating costs (OPEX): Approximately $2,100,000 (including raw material procurement, labor, electricity, and maintenance).
Annual net profit = $4,687,200 – $2,100,000 = $2,587,200
In this scenario, the customer achieved a complete “return on investment” for the equipment in less than 7 months of full operation.
Other Cases
April 20, 2026
Waste Plastic-to-Fuel Refining Equipment Two Sets of Waste Plastic-to-Fuel Refining
Conclusion
The Indonesian project serves as a prime example of how circular economy principles can be highly profitable. By scaling from a single unit to a four-plant configuration, the customer achieved significant economies of scale, reducing the per-unit cost of labor and administration.
The success of this second purchase was driven by three factors:
- Reliable Technology: The 45% oil yield remained consistent, ensuring predictable revenue.
- Environmental Compliance: The system’s ability to meet local emission standards prevented costly legal hurdles.
- Market Timing: Capitalizing on the high demand for industrial fuel in the Southeast Asian manufacturing sector.
This project underscores that with the right equipment and localized strategy, waste tire pyrolysis is not just an environmental service, but a high-yield industrial investment.
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