Top Manufacturer of Pyrolysis Machines/Units

Small Pyrolysis Machine (1–5 TD)

The skid-mounted small-scale pyrolysis system is suitable for laboratory applications and small production workshops.

The equipment adopts advanced pyrolysis technology and is capable of processing 1–5 tons of waste tires, waste plastics, and oily sludge within 24 hours, achieving an oil yield of 40%–75%. Through resource recovery, the system converts waste materials into high-value products.

Features of Small PyrolysisPlant>>

pyrolysis machine

Compact and mobile design with low investment, ideal for community recycling stations, small-scale recycling workshops, and laboratories. Also suitable for government environmental pilot projects, research institutions, and rural resource recycling initiatives.

Flue gas treatment environmental protection system

No professional engineers are required. Low energy consumption, high thermal efficiency, equipped with basic gas recovery and purification system, in line with environmental protection standards.

Automatic feeding machine

Capable of processing various small-batch materials such as waste tires, plastics, oil sludge, and biomass; a multi-purpose machine that meets diverse material processing needs. Stable oil yield, typically ranging from 40% to 75%.

Products related to small pyrolysis machines>>

pyrolysis machine

Mobile Pyrolysis Unit

Mobile Pyrolysis Unit is a flexible skid-mounted system characterized by its speed, low cost, and strong adaptability. It enables on-site waste treatment, significantly reducing transportation and construction costs, and is particularly suitable for situations where waste is scattered, or raw material sites are not fixed.

Pyrolysis Unit can process 3–5 tons of waste tyres and waste plastics per day, with an oil yield of 40%–70%.

Parameter
Small pyrolysis machine

1Ton Mini Pyrolysis Plant

Pyrolysis Unit offers 1–2 ton pyrolysis machines in batch, semi-continuous, and continuous models — ideal for small and medium recyclers with fluctuating daily waste input. Compared with large 10-ton plants requiring hundreds of thousands of dollars, the 1-ton system needs only a small investment, easing financial pressure for startups and local recycling centers.

It efficiently processes waste plastics, medical waste, tires, rubber, oil sludge, and aluminum-plastic materials into valuable fuel oil, achieving an oil yield of over 45–75%.

Parameter
pyrolysis machine in university laboratory

Portable Pyrolysis Machine

Portable Pyrolysis Machine is designed for processing 1–50 kg of waste tires, plastics, and other solid wastes per day, making it ideal for laboratory testing, small-scale recycling stations, or small-batch solid waste treatment.

In an oxygen-free or low-oxygen environment, the materials are thermally decomposed, producing pyrolysis oil, carbon black, and syngas, with an oil yield of up to 30%–60%.

The machine features an integrated design, with the core advantages of a small footprint and easy operation. It can be placed on the workshop floor or a tabletop, is compact, often equipped with wheels for easy movement and positioning, and can be operated by a single person.

Parameter
Scope of Services
Africa Projects 87%
Southeast Asia Projects 76%
Asian Projects 60%
PyrolysisUnit — Certification

Why Choose a Pyrolysis Machine from PyrolysisUnit?

After
Sales Service

We provide 24/7 online customer support, as well as video-based after-sales technical assistance from our engineers.

quality

1. The steel plate thickness of the main furnace is 18 mm.
2. The interior of the main furnace is fabricated using a spiral double-sided lap-welding process.
3. The external insulation support framework of the main furnace is constructed from 12 mm thick refractory castable and aluminum silicate cotton blocks.
4. All bolts used are Grade 8.8 high-strength bolts.

About Small Pyrolysis Machine Guide>>

What is Small pyrolysis machine

A Small Pyrolysis Machine is a compact, mobile thermal reactor designed to convert polymer and organic waste—such as plastics, waste tires, and oil sludge—into valuable end products like syngas, pyrolysis oil, and carbon black (char) through controlled heating in an oxygen-limited environment.

Key Features & Benefits:

Enables decentralized waste treatment, allowing businesses, communities, or remote sites to convert waste into energy right where it’s generated—reducing transport costs and emissions.

On Site Waste Conversion

With a small footprint, it fits perfectly in community recycling stations, small workshops, or even laboratories. It can be containerized or mounted on a trailer for mobility.

Compact Mobile Design

A cost-effective solution for startups or individuals entering the recycling or energy recovery business. Quick payback due to minimal setup and high oil yield (typically 40%–75%, depending on feedstock).

Low Investment High ROI

Processes a wide range of feedstocks: plastics, rubber, oil sludge, biomass and more. Ideal for areas with mixed or inconsistent waste streams.

Multi Material Compatibility

Equipped with gas purification systems to meet environmental standards. Reduces landfill burden and prevents hazardous waste leakage.

Environmentally Friendly

Widely used by research institutes, universities, and government agencies for demonstration projects, R&D, and technology validation.

Pilot Testing Educational Use

Mobile pyrolysis units are flexible skid-mounted systems characterized by high speed, low cost, and strong adaptability.

pyrolysis machine

It can be placed on the workshop floor or on a workbench. The machine features a compact structure, is usually equipped with wheels for easy movement and positioning, and can be operated by a single person.

pyrolysis machine in university laboratory

Why mobile pyrolysis is needed

In modern waste management and resource recovery, traditional fixed pyrolysis plants face multiple challenges such as complex logistics, high construction costs, long deployment cycles, and site limitations. Mobile pyrolysis technology has emerged to address these issues, promoting waste-to-energy solutions and circular economy development.

1. Flexibly Address Dispersed Waste and On-Site Processing Needs

Waste materials like used tires, plastics, and waste oil are often scattered. Transporting them to a centralized facility not only incurs high costs but also increases carbon emissions. Mobile pyrolysis units, with containerized or skid-mounted designs, can be deployed directly to waste generation sites—such as mines, rural areas, industrial parks, or ports—enabling on-site waste processing and significantly reducing transportation costs and environmental impact.

2. Efficient Resource Recovery and Economic Value Creation

Mobile pyrolysis decomposes organic waste at high temperatures, recovering valuable products such as fuel oil, carbon black, syngas, and biochar.

  • Fuel oil can be used as industrial or transportation fuel.

  • Carbon black and biochar can serve as industrial raw materials or soil conditioners.

  • Syngas can be used for on-site power generation, providing off-grid energy solutions.
    This waste-to-wealth approach transforms waste management from a cost center into a revenue-generating opportunity, benefiting local communities and businesses.

Small Pyrolysis Machine Application>>

pyrolysis machine in university laboratory

Universities & Research Institutions

In universities and research institutions, small-scale pyrolysis machines are mainly used for laboratory research and technology development.

  • Chemical, materials, and environmental engineering laboratories: Study the decomposition mechanisms and characteristics of various wastes under pyrolysis conditions.

  • Pyrolysis mechanism research: Analyze the thermal decomposition behavior of polymers, rubber, tires, and other materials under controlled conditions.

  • Product analysis and process experiments: Evaluate the chemical composition and performance of pyrolysis oil, carbon black, and syngas, providing experimental data and process optimization references for industrial applications.

Pyrolysis machine for new energy and environmental protection research and development

New Energy & Environmental Technology R&D Companies

In the field of new energy and environmental technology R&D, small pyrolysis machines are used for technology verification and product development.

  • Waste plastic-to-oil and waste rubber processing technology development: Develop efficient and environmentally friendly pyrolysis processes, optimizing oil yield and product quality.

  • Small-scale process verification: Conduct batch experiments to study the effects of different feedstocks, temperatures, and atmospheres on the products, providing data support for scale-up production.

  • Sample testing and innovative applications: Explore new uses for various combinations of waste materials, such as recoverable energy, fuel oil, or chemical feedstock.

Pyrolysis machine used in teaching and training institutions

Educational & Training Institutions

In educational and training settings, small pyrolysis machines are primarily used for demonstration and hands-on practice.

  • Technical demonstrations: Show the principles of pyrolysis, machine structure, and product generation process through real equipment operation.

  • Hands-on training: Allow students and trainees to practice material loading, temperature control, product collection, and safety operation procedures.

  • Environmental education: Demonstrate waste-to-resource and clean energy concepts safely on a small scale, raising awareness among students and the public.

Core Components of Small Pyrolysis Machine

What Types of Materials Can a Small-Scale Pyrolysis Machine Process?

Fuel Oil: 35%–45%

Carbon Black: 30%–35%

Steel Wire: 10%–15%

Non-condensable Gas: 5%–10%

Fuel Oil: 45%–75%

Carbon Black (if applicable): 10%–15%

Non-condensable Gas: 10%–20%

Fuel Oil: 20%–40%

Solid Residue (slag): 60%–80%

Non-condensable Gas: Trace

Fuel Oil: 35%–45%

Carbon Black: 30%–35%

Steel Wire (if applicable): 10%–15%

Gas: 5%–10%

Biochar: 25%–35%

Wood Vinegar: 10%–15%

Wood Tar: 5%–10%

Combustible Gas: 30%–50%

Market outlook for mini scale pyrolysis machine

Global Market Outlook for Mini Scale Pyrolysis Machines

The global market for small-scale pyrolysis machines is growing rapidly, with a projected compound annual growth rate (CAGR) of 8–10% over the next decade.

Miniscale (small capacity) pyrolysis machines are used for processing:

  • Tire pyrolysis (~35% market share of total pyrolysis equipment)
  • Rubber pyrolysis (~30%)
  • Oil sludge pyrolysis (~20%)
  • Solid waste pyrolysis (plastic, mixed waste, etc., ~15%)
  • Rubber product recovery (~35–40%)
  • Fuel production from pyrolysis oil and syngas (~30%)
  • Plastic product recycling (~20%)
  • Others (~10%) .
Asia-Pacific
40%
North America
25%
Europe
20%
Middle East
10%
Africa
5%

Competitive analysis: Small vs Large pyrolysis equipment

  • Small-scale Pyrolysis Machine (typically with a maximum processing capacity of 5 tons)
  • Large-scale, High-capacity Pyrolysis Machine (>10 tons)

Small-sized pyrolysis equipment is less expensive in costs of capital and greater feedstock flexibility, making it perfect for decentralized operations as well as niche markets. Additionally, it improves efficiency in a small pyrolysis plant.

Large-scale pyrolysis facilities benefit through the benefits of economies of scale they offer enhanced throughput, better control of the process and, generally, less environmental impact for each unit that is produced. This makes them ideal for industrial applications that create large-volume waste streams that are consistent.

Small pyrolysis equipment is designed to handle smaller amounts of waste that are generated daily, typically between 50 kg/h to between 10 and 15 tons per day (TPD).

Large pyrolysis units are engineered to give more throughput, usually ranging between 15 TPD to over 100 TPD.

Small-scale pyrolysis plants typically rely on other fuels, such as charcoal, wood, natural gas, natural gas oil, or liquefied petroleum gas (LPG), as their initial heat source.

Large-scale pyrolysis facilities generally offer a wider range of possibilities and employ state-of-the-art methods for gas recovery and energy integration, thereby significantly improving overall energy efficiency.

Small pyrolysis units, specifically ones that run in batch mode typically have less complicated operational procedures, but they may require more manual interventions per output unit.Large pyrolysis facilities, particularly ones that employ continuously running processes are generally highly automated and require less employees for each ton produced when compared to smaller, less-automated systems.

What is the cost and benefit of Small pyrolysis machine?

A 1-ton/day capacity small pyrolysis machine requires approximately $25,000 capital investment but can generate $58,000 annual net profit, achieving ROI in 6-10 months.

SMALL PYROLYSIS MACHINE ECONOMICS

🛠️ COSTS

  • Equipment: $25,000
  • Installation: $3,000
  • Daily Ops: $20/day
  • (Power + 1 operator)

💵 BENEFITS

  • 🛢️ Fuel Oil (45%): $160/day
  • Carbon Black (30%): $60/day
  • 🧵 Steel Wire (15%): $20/day

📊 DAILY PROFIT: $220 | 💰 ANNUAL NET*: $58,000
*Based on 300 operating days/year

 Cost Components

  • Equipment: $25,000 (includes basic emission control)

  • Installation: $3,000 (requires leveled concrete pad + 380V power)

  • Operational Costs:

    • Electricity: $8/hour (10h/day operation)

    • Labor: $12/day (developing country wages)

 Revenue Streams (Tire Pyrolysis Example)

OutputYieldMarket PriceDaily Revenue
Pyrolysis Oil45%$0.8/kg$160
Carbon Black30%$0.2/kg$60
Steel Wire15%$0.15/kg$20
TOTAL  $240/day

 Payback Period

  • Daily Net Profit: $240 (revenue) – $20 (costs) = $220

  • Break-even: $28,000 ÷ $220 ≈ 127 days (~4 months theoretical, 6-10 months in practice)

Regional Variations

CountryMachine CostOil PricePayback Period
Nigeria$18,000$1.2/kg5 months
India$22,000$0.7/kg8 months
Brazil$30,000$0.9/kg7 months

Specific Parameters>>

Name Specification/Model Unit Quantity Material
Main Furnace Liner Φ1400*5500*14mm Set 1 Q345R
Gear Ring Customized Gear Type Set 1 Cast Steel
Slag Remover Furnace Door Center Seal Φ325 Set 1 Q235B
Main Furnace Frame 12# Channel Steel Piece 4 Q235B
Insulation Layer Matched with Main Furnace Set 2 Q235B + Insulation Material
Support Roller - Piece 4 Cast Steel
Reducer ZQ-300 Set 1 Standard
Motor 3kw Set 1 Standard
Seal Body Φ219 Piece 1 Lathed Cast Steel
Compensator Φ219 Piece 1 Stainless Steel
Gas Outlet Φ219 Set 1 Lathed
Gas Tank Φ700*1500 Set 1 Q235B with End Caps
Vertical Pipe Φ219 Piece 1 Q235B
Dewaxing Tank 1000*2500*6mm Piece 1 Q235B
Water Seal Φ800*1500 Set 1 Q235B with End Caps
Exhaust Burner System Matched Set 3
Blower Integrated 2.2kw Unit 1
Combustion Chamber 1600*5000*500 Set 1 Integrated with Main Furnace
Flame Arrester DN50 Piece 1 Anti-flameback
Safety Valve System Matched Set 1 Stainless Steel
Exhaust Valve DN25 Piece 1 Stainless Steel
Valves Stainless Steel Set Several 25-50
Distribution Box Box Type Set 1 Q235B
Oil Pump 2.2kw Set 1 Explosion-proof
Channel Steel 12# Channel Piece 4 Base Support
Instrument - Set 1 -
Condenser 1500*2500*3600 Set 1 19 Tubes
Compensator Φ89 Piece 1 Stainless Steel
Lens Φ89 Piece 1 Glass Lens
Other Accessories Frame & Base Set 1 Skid-mounted Type
Fuel Burner 200,000 Kcal Unit 3 Siphon Air Atomizing

Equipment work Video>>

Our small pyrolysis machine is specifically designed for individuals, startups, and community recycling centers who need a compact yet powerful solution to process waste such as plastic, rubber, tires, oil sludge, and biomass.  Whether you’re operating in rural areas, urban communities, or running a small-scale recycling workshop, our machine helps you turn waste into profit and supports a greener future. Trusted by clients worldwide, we also provide professional after-sales support.Contact us today to learn how we can customize your pyrolysis solution!

    About Small Pyrolysis Machine FAQ>>

    Small pyrolysis machines thermally decompose waste plastics, rubber, or biomass in an oxygen-limited environment to recover valuable byproducts--pyrolysis oil, carbon black, and combustible gas. They can be used to create decentralized waste-to-energy solutions, cut down on landfill volume and help support circular-economy projects in smaller-scale industrial or community setting.

    Common feedstocks are lowpolyethylene (LDPE) and high density (LDPE HDPE) and polypropylene (PP) polypropylene (PP), mixed films of plastic, old tire, scraps of rubber and some biomass leftovers. Medical waste requires specially-designed units equipped with improved emission control and the ability to pre-treat pathogens in order to eliminate them.

    Rubber and plastics should be crushed to 10-30mm to ensure uniform heating, and the moisture level must be reduced to less than 5 percent. Tires typically undergo de-vulcanization or tire-bead removal in order to maximize oil production and to prevent fouling.

    Smaller models typically process 1-5 tons of feedstock per batch and are able to process 5-15 tons per day in semi continuous operation. The exact amount of throughput is contingent on the size of the reactor, heating rate and the feedstock's characteristics.

    Modern systems include condensers, cyclones and scrubbers that capture particulates as well as acid gases, while ensuring that emissions are in line with local standards. Through the conversion of trash into fuel or carbon black reduce methane releases from landfills, and lessen reliance on fossil fuels.

    Operators should be aware of pressure and temperature by using PLC controls, keep the proper ventilation and wear PPE that is heat-resistant. Fire arrestors, shut-off valves in emergency situations as well as regular leak inspections are vital to avoid overpressure accidents or exposure to flammable gases.

    he oil yield is typically 30–70%, depending on the type of feedstock.
    The main influencing factors include:

    • Type of material (plastics > rubber)
    • Cleanliness of the feedstock
    • Pyrolysis temperature
    • Residence time

    Laboratory users can optimize oil yield by adjusting these operating parameters.

    The portable pyrolysis machine is designed to be plug-and-play, so no complex installation is needed. However, we can provide remote training, operation guidance, parameter-setting instructions, and safety training.

    The combustible gases produced during the pyrolysis process are directed into a purification unit, where they undergo condensation, dust removal, and filtration. These gases can then be used as auxiliary fuel for heating. A small amount of non-combustible tail gas is discharged after passing through an activated carbon filtration system, meeting laboratory-level environmental standards and causing no significant pollution.

    Yes. We provide a 12-month after-sales service that covers all components except consumable parts.

    A complete cycle generally takes 3–8 hours, including heating, pyrolysis, oil collection, and cooling. The exact duration depends on the type of feedstock and the machine model.

    With proper maintenance, the main body of the machine can last 5–8 years, while the heating system and sealing components need to be replaced periodically.

    Yes, it can. However, different plastic compositions may affect the oil yield and the properties of the products. It is recommended to perform a small-scale test before full operation.

    The machine’s power typically ranges from 2–6 kW, depending on the heating method. Since the processing capacity is small, the overall energy consumption is relatively low.

    The machine is very easy to operate, with a clear interface. Non-professional users can operate it independently after a short training, and no dedicated engineers are required.

    The cost of pyrolysis per ton depends on several factors, including the type of waste, the scale of the pyrolysis plant, and local operational costs. Here's a rough breakdown:

    1. Small-scale/mobile pyrolysis units:

      • Typically process 1–5 tons per day.

      • Cost per ton of waste processed: $100–$300.

    2. Medium to large-scale pyrolysis plants:

      • Process 10–50+ tons per day.

      • Cost per ton of waste processed: $50–$150.

    3. Factors affecting cost:

      • Waste type: tires, plastics, oil sludge, and biomass have different handling and conversion efficiencies.

      • Output value: pyrolysis oil, carbon black, and steel (from tires) can offset processing costs.

      • Location: labor, energy, and transportation costs vary by region.

      • Technology: mobile units often have slightly higher per-ton costs due to portability and smaller scale.

    Pyrolysis is generally classified into three main types based on temperature, heating rate, and residence time. Here’s a clear breakdown:

    1. Slow Pyrolysis (Carbonization):

      • Temperature: 400–600°C

      • Heating rate: Slow

      • Residence time: Long (hours)

      • Output: Mainly biochar (solid), with smaller amounts of bio-oil and syngas

      • Use: Producing charcoal, soil amendments, or solid fuels

    2. Fast Pyrolysis:

      • Temperature: 450–600°C

      • Heating rate: Rapid

      • Residence time: Seconds

      • Output: High yield of liquid bio-oil (up to 70–75%)

      • Use: Producing liquid fuels from biomass or plastic waste

    3. Flash Pyrolysis / Ultra-Fast Pyrolysis:

      • Temperature: 500–1000°C

      • Heating rate: Extremely fast

      • Residence time: Less than a second

      • Output: Mainly gases and condensable liquids; very low solid residue

      • Use: Producing syngas for energy or chemicals

    A Mobile Pyrolysis Unit is a flexible, containerized system designed for onsite recycling of waste tires, plastics, oil sludge, and biomass. With durable Q345R reactors, high-efficiency multi-pipe condensers, and integrated safety devices like water seals, flame arrestors, and safety valves, it ensures high oil yield, safe operation, and reduced emissions. Its compact, modular design allows fast installation and easy relocation, making it ideal for decentralized recycling and small-to-medium-scale energy projects.

    It can process a wide range of waste, including:

    • Waste tires and rubber – convert old tires into pyrolysis oil, carbon black, and steel wire.

    • Plastic waste – process PE, PP, PS, PET, and other plastic into fuel oil.

    • Oil sludge – recover usable fuel from industrial oil waste.

    • Biomass – corn stalks, wood chips, and other agricultural residues for fuel production.

    Typical output:

    • 1 ton of tires → 400–450 kg oil, 300–350 kg carbon black, 150–200 kg steel.

    • 1 ton of mixed plastic → 600–700 kg fuel oil.

    • Mobility: Easy to relocate, ideal for rural areas, urban communities, and small workshops.

    • Fast installation: Containerized design allows setup in 1–2 days.

    • Lower transportation costs: Treat waste onsite without long-distance hauling.

    • Flexibility: Handles multiple types of waste in one system.

    • Environmentally friendly: Integrated emission control and reduced smoke and odor.

    Mobile Pyrolysis Units are available in multiple models:

    • Small-scale: 1–3 tons/day – ideal for startups and community recycling.

    • Medium-scale: 5–10 tons/day – suitable for small factories.

    • Large-scale mobile units: 15–20 tons/day – for commercial decentralized operations.

    • Small-scale: $150–$250/ton

    • Medium-scale: $120–$200/ton

    • Large-scale: $100–$180/ton

    Note: Costs vary depending on waste type, local labor, utilities, and installation.

    • Slow pyrolysis: Low temperature, high carbon yield – suitable for carbon black production.

    • Fast pyrolysis: High temperature, fast reaction – high liquid fuel output.

    • Flash pyrolysis: Extremely rapid heating – optimized for maximum bio-oil from biomass or plastics.

    All Mobile Pyrolysis Units come with multiple safety features:

    • Water seals to prevent backfire

    • Flame arrestors for gas safety

    • Pressure relief valves to avoid overpressure

    • Emergency shutdown system for operator safety

    • Individual entrepreneurs and startups

    • Community recycling centers

    • Small factories and workshops

    • Agricultural and industrial waste generators

    Benefits: Turn waste into profitable fuel, reduce environmental impact, and support a green economy.

    • Onsite recycling reduces transportation and operational costs.

    • Flexible operation for multiple types of waste.

    • Quick ROI – typical payback period 6–18 months depending on scale.

    • Global support – professional installation, maintenance, and after-sales services.

    Scroll to Top