April 22, 2026
Distillation Equipment Project in Malaysia In February 2026, a waste-tire
Indonesian Six Sets Of Waste Tire Pyrolysis Equipment
In July 2023, our second Indonesian customer purchased 6 sets of waste tire pyrolysis equipment.
Project Background: Addressing Indonesia’s Waste Challenge
Indonesia’s rapid urbanization and growing automotive sector have led to a significant surge in waste tire generation. Historically, these tires were either stockpiled in landfills, posing fire hazards and breeding grounds for disease-carrying mosquitoes, or burned inefficiently, causing severe air pollution.
In July 2023, a prominent waste management firm in Java sought a sustainable industrial solution. Their goal was twofold:
Environmental Compliance: Align with Indonesia’s “Green Industry” standards (SNI).
Resource Recovery: Extract high-value commodities—specifically pyrolysis oil, carbon black, and steel wire—from the waste stream to create a new revenue pillar.
Configuring Solutions For Clients
To meet the client’s requirement for high-volume processing and operational flexibility, a configuration of six (6) sets of Batch Pyrolysis Equipment was deployed.
Key Technical Features:
System Type: 6x 10-Ton Capacity Batch Reactors.
Safety Protocols: Equipped with “Three-Step” sealing technology and an explosion-proof device to ensure safe operation in high-temperature environments.
Emission Control: A customized “Four-Stage” Dedusting System (water spray, ceramic ring adsorption, and activated carbon) was integrated to ensure flue gas met Indonesian environmental discharge standards.
Energy Efficiency: A non-condensable gas recovery system was included, allowing the combustible gas produced during the process to be recycled back to the furnace to heat the reactor, significantly reducing external fuel costs.
Project Results
ISO CE Approved
The equipment quality has passed IAF, CNAS, ISO, CE certifications, Certified by international professional organizations, the equipment is safe and reliable.
AAA Credit Audited Enterprise
One of the top refining equipment manufacturers in China, The government Audited Superb as AAA credit company (top level).
Solutions for Pyrolysis And Distillation
We will provide you with the latest industry solutions, and provide you with a one-year after-sales warranty to ensure stable operation of the equipment.
24-hour service
We have professional engineers to solve various problems for you, including equipment, process, material problems, etc.
Professional R&D team
We have obtained a number of utility model patents, including distillation production equipment and pyrolysis module equipment.
Fast Delivery
We have sufficient stock of pyrolysis and distillation equipment to ensure efficient logistics and fast delivery.
After 12 months of stable operation, the performance metrics demonstrate high efficiency and a robust return on investment.
Performance Results
| Parameter | Annual Data (Estimated) |
| Total Waste Tire Processing Capacity | $18,000 tons |
| Average Pyrolysis Oil Yield | 45% |
| Annual Pyrolysis Oil Production | $8,100 tons |
| By-product Production (Carbon Black) | $6,300 tons |
| By-product Production (Steel Wire) | $2,160 tons |
Financial Analysis
Investment Costs :The total investment for 6 units, including equipment, shipping, site preparation, and installation, was approximately $1.5 Million.
Annual Revenue Estimation:
Pyrolysis Oil: $8,100 tons×$500/ton = $4.05 Million
Carbon Black: $6,300 tons×$80/ton = $0.504 Million
Steel Wire: $2,160 tons×$150/ton = $0.324 Million
Total Annual Gross Revenue: approx $4.88 Million
Operating Expenses (OPEX):
Including labor, electricity, maintenance, and raw tire acquisition (often low-cost or subsidized), OPEX is estimated at 1.8$ Million annually.
Annual Net Profit = {Gross Revenue} – {OPEX} = $3.08 Million
Payback Period = {Initial Investment} / {Annual Net Profit} ≈ 0.49 Years
Even with conservative market fluctuations, the project reached its “break-even” point well within the first year of full operation.
Other Cases
April 20, 2026
Waste Plastic-to-Fuel Refining Equipment Two Sets of Waste Plastic-to-Fuel Refining
Conclusion
The July 2023 Indonesian project stands as a successful model for large-scale waste-to-energy initiatives. By deploying six decentralized sets rather than one single massive unit, the customer achieved operational redundancy.
if one machine requires maintenance, the other five continue to generate revenue.The project has not only successfully diverted $18,000$ tons of tires from Indonesian landfills annually but has also provided a high-quality alternative fuel source for local industrial kilns and boilers. This case demonstrates that with the right technology, environmental responsibility and high profitability can go hand-in-hand.
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