Top Manufacturer of Pyrolysis Machines/Units

Transforming Waste into Energy in Côte d'Ivoire

In November 2024, a customer in Côte d’Ivoire purchased two pyrolysis units.

A customer from Cote d ‘Ivoire purchased two sets of pyrolysis equipment-1

Project Background: Addressing Urban Waste in West Africa

The rapid growth in urbanization has also been witnessed by Côte d’Ivoire recently. Abidjan, which is regarded as the economic capital of Côte d’Ivoire, is experiencing more automobiles. This has resulted in an environmental problem, as the country generated many used tires due to the economic progress. They lacked a proper system to dispose of the used tires. As a result, these tires usually got piled up in dumpsites or were even burnt open, leading to fires and mosquito breeding grounds.

In December 2024, a progressive Ivorian environment service company realized the potential to convert an environmental issue into a business opportunity. There is high demand for alternative energy sources such as Tire Pyrolysis Oil in this region, as they use imported heavy fuel oil to create cement factories and bricks.

The requirement was the equipment that could handle the tough tropical climate, conform to the recent environmental policies, and have a high throughput. They finally chose to order two units of the 15-ton continuous pyrolysis plant.

Configuring Solutions For Clients

The technical team from our organization was sent to Abidjan in January 2025 for the installation and commissioning of the plant. The conditions on site were not only unique but required innovative professional solutions.

Adapting to the Tropical Weather Conditions One of the challenges experienced by our engineers in Abidjan was related to the climatic conditions where we had to deal with heat and humidity. The conditions posed several difficulties concerning conventional cooling, causing inadequate condensation of the oil gas. Some innovations were put forward to counter this challenge.

The technology applied in this project involved the application of three-stage shell and tube condenser; the technology consisted of increasing the area of the condensation surface as well as using the water tower. Thus, the oil gas would be successfully cooled despite the outside temperature exceeding 32 degrees centigrade.

Site Optimization and Automation Since the plant was located in an area with a lot of industrial activity, there was not much room available. In order to facilitate the reactors in the available space at the factory, we used a “U-shape” model rather than a traditional straight line arrangement. Further, since there was a need for considerable labor input which could be variable and risky due to high temperatures, we included a hydraulic feeder. With the use of such technology, we are able to feed entire tires into the reactor, thereby reducing feeding expenses as well as saving up to 40% of time spent feeding.

Safety and Training Since the main issue was language and technical barriers, we prepared a two week training course for the operators. Our head engineer, who is fluent in French, provided practical training to the local operators in this regard. The focus was mainly on learning to handle high pressure situations as well as emergencies. We are incorporating a safety valve that works on negative pressure.

Project Results

A customer from Cote d ‘Ivoire purchased two sets of pyrolysis equipment
Cote d 'Ivoire waste engine oil distillation in December 2019-6
PyrolysisUnit ISO CE Approved

ISO CE Approved

The equipment quality has passed IAF, CNAS, ISO, CE certifications, Certified by international professional organizations, the equipment is safe and reliable.

PyrolysisUnit AAA Credit Audited Enterprise

AAA Credit Audited Enterprise

One of the top refining equipment manufacturers in China, The government Audited Superb as AAA credit company (top level).

PyrolysisUnit Solutions for Pyrolysis And Distillation

Solutions for Pyrolysis And Distillation

We will provide you with the latest industry solutions, and provide you with a one-year after-sales warranty to ensure stable operation of the equipment.

PyrolysisUnit 24-hour service

24-hour service

We have professional engineers to solve various problems for you, including equipment, process, material problems, etc.

PyrolysisUnit Professional R&D team

Professional R&D team

We have obtained a number of utility model patents, including distillation production equipment and pyrolysis module equipment.

PyrolysisUnit Fast Delivery

Fast Delivery

We have sufficient stock of pyrolysis and distillation equipment to ensure efficient logistics and fast delivery.

Operational Performance

Daily Capacity: 30 tons (2 units $\times$ 15 tons/day)

Operating Days: 300 days/year (allowing for maintenance and holidays)

Annual Waste Processed: 9,000 tons of waste tires

Average Oil Yield: 45% (Achieved due to optimized cooling)

Production Output (Annual)

Product

Yield %

Annual Quantity

Application

Pyrolysis Oil (Fuel)

45%

4,050 Tons

Sold to local cement & glass factories

Carbon Black

30%

2,700 Tons

Sold to brick makers (additive)

Steel Wire

15%

1,350 Tons

Sold to steel recycling mills

Syn-Gas

10%

Recycled internally

Used to heat the reactor (saving energy)

 

ROI Analysis

  1. Investment Costs
  • Total Equipment & Shipping: $220,000
  • Installation & Civil Works: $50,000
  • Total Initial Investment: $270,000
  1. Annual Operating Costs
  • Raw Material: $180,000 (Collection cost @ $20/ton)
  • Power & Water: $45,000
  • Labor (6 operators): $36,000
  • Maintenance: $20,000
  • Total OpEx: $281,000
  1. Annual Revenue
  • Fuel Oil Sales: $2,025,000 (4,050 tons @ $500/ton)
  • Carbon Black Sales: $135,000 (2,700 tons @ $50/ton)
  • Steel Wire Sales: $202,500 (1,350 tons @ $150/ton)
  • Total Revenue: $2,362,500
  1. Return on Investment

Net Profit = Total Revenue – Total OpEx = $2,362,500 – $281,000 = $2,081,500

With a net annual profit exceeding $2 million, the customer achieved a break-even point in less than 3 months of operation.

Other Cases

Conclusion

The ongoing project in Ivory Coast is one case where waste-to-energy has been successfully implemented in West Africa. Apart from helping address the issue of waste management in Abidjan, it has emerged as an excellent source of renewable energy.

Effective performance of these units in Abidjan shows that the technology can be effective under such conditions. The client has shown its interest in extending its capacity by installing two more units for dealing with plastic waste as of early 2026.

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