Top Manufacturer of Pyrolysis Machines/Units

Pyrolysis to Oil

Small pyrolysis machine
Capable of processing waste tires and waste plastic pellets at a capacity of 1–5 tons per day.

Batch pyrolysis machine
Capable of processing waste tires, rubber powder, rubber granules, and plastic pellets at a capacity of 10–15 tons per day.

Semi-continuous pyrolysis machine
Capable of processing rubber powder, rubber granules, and plastic pellets at a capacity of 10–30 tons per day.
Biomass Pyrolysis

Wood Pyrolysis Machine
It thermally decomposes 1-2 tons of wood, straw, and other biomass materials per hour, producing combustible gas, wood tar, and charcoal.

Coconut Shell Charcoal Machine
The finished charcoal product has a fixed carbon content of 70% to 80%, and an ash content of only 1.99% to 4.63%.

Bamboo Charcoal Making Machine
It can process 500 kg to 2,000 kg of raw materials per day, including bamboo, coconut shells, rice husks, and more—making it ideal for small to medium-scale production.
Waste oil Distillation

Basic distillation machine
Capable of processing crude oil, waste engine oil, and various types of waste oil into diesel through distillation, with a daily output of approximately 10–15 tons.

Skid-type distillation machine
Capable of processing crude oil, waste engine oil, various types of waste oil, and pyrolysis oil, with a daily output of approximately 10–15 tons.

Oil cutting distillation machine
Capable of processing 15–35 tons of crude oil, waste engine oil, various waste oils, and pyrolysis oil within 24 hours.
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Industrial Pyrolysis Plant

PyrolysisUnit’s industrial pyrolysis plants convert waste tires, plastics, and oil sludge into fuel oil, Pyrolysis char, and syngas through oxygen-free thermal decomposition. Batch systems (1–15 T/day) support all feedstock types; continuous systems (30–100 T/day) are optimized for waste tires only, delivering consistent 24/7 throughput with minimal manual intervention.

All systems feature PLC automation, closed-loop gas recycling (reducing external fuel costs by 30–40%), and multi-stage emission control meeting EU ETS and US EPA standards.

What Is an Industrial Pyrolysis Plant?

An industrial pyrolysis plant is a professional waste treatment and resource recycling facility built for large-scale operations. It leverages thermal decomposition technology—breaking down organic waste materials under high-temperature, oxygen-free conditions—without relying on combustion.

Unlike small-scale or experimental setups, these plants are engineered for industrial-scale processing, handling significant volumes of waste that businesses, recycling facilities, or industrial sites generate daily. They operate in two primary modes: continuous (uninterrupted 24/7 operation for high-volume waste streams) or batch (flexible processing for smaller or variable waste quantities), adapting to diverse operational needs.

At its core, an industrial pyrolysis plant embodies the waste-to-energy principle: it transforms otherwise problematic waste (such as plastic, tires, oil sludge, or industrial waste) into valuable resources.

Industrial pyrolysis plants are designed to process large volumes of waste materials and convert them into fuel oil, syngas, and solid residues under oxygen-free conditions.

This technology not only reduces the environmental impact of waste disposal (minimizing landfill use and pollution) but also creates reusable energy products, aligning with global circular economy and sustainability goals. Its industrial-grade design prioritizes safety, efficiency, and compliance with international environmental standards, making it a reliable solution for large-scale waste management.

Industrial Pyrolysis Plant Solutions by Feedstock

Tyre Pyrolysis Plant

Waste tires are non-degradable and occupy a large amount of land. Traditional disposal methods (landfilling, incineration) pollute the environment. Our tire pyrolysis plant can completely decompose waste tires without secondary pollution, helping governments and enterprises solve waste tire disposal problems and comply with environmental regulations.

Parameter

Plastic Pyrolysis Plant

In the face of mounting global plastic waste and the urgent need for sustainable solutions, plastic pyrolysis has emerged as a cutting-edge technology to convert end-of-life plastics into valuable energy resources. PyrolysisUnit’s advanced systems are designed to process 1–35 tons of waste plastics per day, delivering a high oil yield of 30%–70%, depending on the plastic type and process parameters.

Parameter

Oil Sludge Pyrolysis Plant

With a daily processing capacity of 1 to 20 tons, the Oil Sludge Pyrolysis Plant is specifically designed for scenarios including oilfield sludge treatment, refineries, oilfields, and industrial waste treatment projects. Its core function is to convert hazardous oil sludge into fuel oil, achieving an oil recovery rate of 30–50% while fully complying with environmental regulations.

Parameter

Industrial Applications

Industrial pyrolysis plants serve as a core solution across diverse industries, aligning with waste management, resource recovery, and sustainability goals.

Waste management companies: Handle large volumes of organic waste (plastic, tires, oil sludge) to achieve harmless disposal and resource recycling, reducing landfill pressure.
Energy recovery projects: Convert waste into fuel oil, syngas, and other usable energy sources, supporting renewable energy strategies and energy self-sufficiency.
Municipal & government recycling: Complement urban waste management systems, addressing non-recyclable organic waste and advancing circular economy initiatives.
Oil & petrochemical industries: Treat oil sludge, tank bottom residues, and waste oil, realizing on-site resource reuse and complying with environmental regulations.
Industrial parks: Manage mixed industrial waste uniformly, reducing cross-contamination risks and lowering overall waste disposal costs for park enterprises.

Key Features of Industrial Pyrolysis Systems

Industrial pyrolysis systems are engineered to meet the rigorous demands of large-scale waste processing and resource recovery, with core features that prioritize efficiency, reliability, and compliance:

Large processing capacity: Designed to handle high-volume waste streams (ranging from tons to tens of tons per day), adapting to the scale of industrial and municipal waste management needs.
Continuous & stable operation: Built with durable components and optimized process design, supporting uninterrupted 24/7 operation (for continuous models) or consistent batch processing, minimizing downtime.
Automated control system: Equipped with PLC-based automatic control for key parameters (temperature, pressure, feeding/discharging), reducing human intervention and ensuring process consistency.
Energy-efficient design: Integrate syngas recycling (reusing waste gas as fuel) and heat recovery systems, lowering external energy consumption and improving overall energy utilization.
Environmental compliance: Feature closed-loop operation, multi-stage flue gas purification, and zero-waste discharge systems, meeting global environmental standards (e.g., EU ETS, US EPA) for emissions and waste disposal.

Batch vs Continuous Industrial Pyrolysis Plants

Batch and continuous industrial pyrolysis plants are two primary operational modes, each tailored to specific waste processing needs. The following comparison helps you make an informed decision based on your project scale and requirements:

Comparison Item	Batch Industrial Pyrolysis Plants	Continuous Industrial Pyrolysis Plants
Processing Mode	Intermittent operation: feeding → pyrolysis → discharging, with independent cycles for each batch.	Uninterrupted operation: seamless connection of feeding, pyrolysis, and discharging, supporting 24/7 runtime.
Daily Capacity	Suitable for small-to-medium scale (typically 5–15 tons/day), ideal for variable waste volumes.	Designed for large-scale (30+ tons/day), suitable for stable, high-volume waste streams.
Operational Flexibility	High: Can switch between different waste types (e.g., plastic, tire, oil sludge) easily per batch.	Low: Optimized for specific waste types; switching requires process adjustment and downtime.
Labor Requirement	Moderate: Manual intervention needed for feeding/discharging between batches.	Low: Fully automated control reduces human input, with only monitoring required.
Stability & Consistency	Moderate: Product yield and quality may vary slightly between batches due to manual operation.	High: Uniform process parameters ensure consistent product quality and stable yield.
Initial Investment	Lower: More cost-effective for small-scale projects or startups with limited budgets.	Higher: Higher upfront cost, but achieves economies of scale for large-volume operations.

Batch plants excel in flexibility and low initial investment, making them a practical choice for small recycling facilities, startups, or projects with diverse waste sources. Continuous plants shine in efficiency, consistency, and large-scale processing, fitting industrial parks, large waste management companies, or projects with steady waste supply. The key is to align the mode with your daily waste volume, operational scale, and long-term development goals.Continuous systems are optimized for waste tire feedstock only. For plastics and oil sludge, batch or semi-continuous systems are recommended.

Why Industrial Pyrolysis Plants Are Used Worldwide

Industrial pyrolysis plants have become a globally adopted solution for waste management and resource recovery, driven by urgent environmental needs, energy transition goals, and policy guidance—reinforcing their credibility as a sustainable industrial practice.

Landfill reduction: With land resources growing scarce worldwide, landfilling has become unsustainable due to limited capacity and pollution risks (e.g., leachate contamination). Industrial pyrolysis reduces waste volume by 80–95%, minimizing landfill reliance and extending the lifespan of waste disposal sites, addressing a critical global waste management challenge.
Energy recovery: Amid rising fossil fuel costs and energy security concerns, these plants embody the “waste-to-energy” principle. They convert low-value organic waste (plastics, tires, oil sludge) into usable energy products like fuel oil and syngas, supplementing traditional energy supplies and reducing dependence on non-renewable resources—an essential advantage in both developed and emerging markets.
Environmental regulations: Governments globally are tightening environmental standards (e.g., EU Waste Framework Directive, US EPA regulations) to curb pollution from traditional waste disposal (incineration, landfilling). Industrial pyrolysis operates in a closed-loop, oxygen-free environment, minimizing emissions of dioxins, VOCs, and heavy metals. It helps enterprises comply with strict emission limits, avoiding fines and operational shutdowns.
Circular economy: As the circular economy gains traction as a global development model, industrial pyrolysis aligns perfectly with its core goal of “reducing, reusing, recycling.” It transforms waste from a liability into valuable resources (fuel, Pyrolysis char, recyclable residues), creating a sustainable industrial ecosystem that reduces resource depletion and environmental impact—supported by international organizations and national policy incentives.

Scope of Services

Africa Projects 87%

Southeast Asia Projects 76%

Asian Projects 60%

Why Choose a Pyrolysis Machine from PyrolysisUnit?

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We provide 24/7 online customer support, as well as video-based after-sales technical assistance from our engineers.

quality

1. The steel plate thickness of the main furnace is 18 mm.
2. The interior of the main furnace is fabricated using a spiral double-sided lap-welding process.
3. The external insulation support framework of the main furnace is constructed from 12 mm thick refractory castable and aluminum silicate cotton blocks.
4. All bolts used are Grade 8.8 high-strength bolts.

PyrolysisUnit has been providing customers with high-quality pyrolysis and distillation equipment for many years, helping them achieve success in resource recovery projects. Please contact us if you have any needs.

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